+1 (302) 560-2354 Kevin@spiritcustomstore.com
Free Artwork · No Setup Fees · Free Shipping on Orders $100+
🔥 Up to 20% OFF on Bulk Orders 🎨 FREE Digitizing with Every Custom Patch Order 🚚 FREE Design Consultation + Fast Worldwide Shipping

Custom Embroidered Patches

Classic thread-on-twill patches with rich texture and dimensional depth — the timeless choice for uniforms, hats, jackets and brand merchandise.

10 pcs minimum orderFree artwork & proof2h free mockupUnlimited revisions

What's Included

  • Free artwork & digital proof
  • Unlimited design revisions
  • No setup or digitizing fees
  • Worldwide tracked shipping
Custom patch sampleCustom patch sampleCustom patch sample
Custom embroidered patches made by Spirit Custom Store
Minimum order: 10 pieces

Why Choose Our Embroidered Patches?

Embroidered patches remain the most popular patch style in the world for good reason: raised thread creates depth, durability and a premium handcrafted feel that printing simply cannot match. We stitch with high-tenacity polyester threads on premium twill at up to 100% embroidery coverage, so your logo pops with vivid, fade-resistant color.

  • Up to 100% thread coverage with 3D puff option
  • Merrowed or laser-cut hot-cut borders
  • Up to 12 thread colors included free
  • Metallic gold & silver threads available
  • Iron-on, sew-on, Velcro or adhesive backing
  • Washable, colorfast & UV-resistant
Specifications

Options & Details

OptionAvailable Choices
Sizes1" to 17" — any custom shape
Coverage50% / 75% / 100% / 3D Puff
BordersMerrowed edge or hot-cut
BackingsIron-on, sew-on, Velcro, adhesive, magnetic
Minimum10 pieces
Turnaround5–7 business days after approval
Good to Know

Craftsmanship That Lasts

Choose 50%, 75% or 100% thread coverage depending on your design. Bold logos with solid shapes shine with full coverage, while designs with fine gradients may suit our woven or sublimated styles better — our team will always recommend the best option for your artwork, free of charge.

Every order includes a free digital mockup within 2 hours, unlimited revisions, and careful quality inspection before shipping. Minimum order starts at just 10 pieces, with wholesale rates for bulk runs of 500–10,000+.

FAQ

Embroidered Patches — Questions Answered

Quick answers about pricing, durability, sizing and turnaround for embroidered patches.

100% coverage means the entire twill base is covered in thread — best for bold, solid logos. 50–75% leaves visible twill background, which lowers cost and suits text-heavy or simple designs.

Embroidery reproduces text down to about 0.25 inches tall. For smaller lettering or ultra-fine detail, we recommend woven patches, which capture tiny text crisply.

Yes — our polyester threads and twill base are colorfast and survive regular machine washing. For iron-on backings, we recommend washing inside-out in cold water for maximum lifespan.

3D puff places foam under the stitching to raise parts of the design dramatically — hugely popular for hat patches and bold lettering.

Ready to Bring Your Design to Life?

Send us your artwork and get a free digital mockup within 2 hours — no setup fees, unlimited revisions, and full satisfaction guaranteed.